Materials & Manufacturing

Conductive Carbon Fiber Polymer Composite

Inventors from NASA Langley and NASA Ames have created a new type of carbon fiber polymer composite that has a high thermal conductivity.

New Fuel Cell Architecture Uses Nanowires for Durability

A promising, more durable fuel cell design could help transform heavy-duty trucking and other clean fuel cell applications.

New Polymer Coating Could Boost EV Batteries

Researchers at Lawrence Berkeley National Laboratory (Berkeley Lab) have developed a conductive polymer coating — called HOS-PFM — that could enable longer lasting, more powerful lithium-ion (Li-ion) batteries for electric vehicles.

Regolith-Polymer 3D Printing

Recognizing the need for in-situ resource utilization (ISRU) to support long-duration human missions to the Moon and Mars, NASA’s Kennedy Space Center and Sidus Space have developed a novel three-dimensional print head apparatus using regolith-polymer mixtures as a building material.

A Two-in-One Storage and Computing Device

A multi-institutional project led by a Penn State researcher is focused on developing an all-in-one semiconductor device that can both store data and perform computations. The project recently received $2 million in funding over three years as part of the new National Science Foundation Future of Semiconductors (FuSe) program.

4D Printing of Smart Materials with Electromechanical Properties

Researchers at Universidad Carlos III de Madrid (UC3M) have created software and hardware for a 4D printer with applications in the biomedical field.

An Affordable, Sustainable Solution for Flat-Panel Displays and Wearable Tech

A research team led by Lawrence Berkeley National Laboratory (Berkeley Lab) has developed “supramolecular ink,” a new technology for use in OLED (organic light-emitting diode) displays or other electronic devices.

Origami-Inspired Medical Patch Seals Internal Injuries

Taking inspiration from origami, MIT engineers have now designed a medical patch that can be folded around minimally invasive surgical tools and delivered through airways, intestines, and other narrow spaces, to patch up internal injuries.

First Transformable Nanoscale Electronic Devices

The nanoscale electronic parts in devices like smartphones are solid, static objects that once designed and built cannot transform into anything else. But a team from University of California Irvine has reported the discovery of nanoscale devices that can transform into many different shapes and sizes even though they exist in solid states.

Making Conductive, Biodegradable Wires from Designed Proteins

The miniscule wires — the size of transistors on silicon chips or one thousandth of the breadth of the finest human hair — are made completely of natural amino acids and heme molecules, found in proteins such as hemoglobin, which transports oxygen in red blood cells.

Wireless Electronic ‘Stickers’ Gauge Forces Between Touching Objects

Engineers at the University of California San Diego have developed electronic “stickers” that measure the force exerted by one object upon another. The force stickers are wireless, run without batteries and fit in tight spaces. That makes them versatile for a wide range of applications.

Wearable Health Sensor for Monitoring Muscle Atrophy

Researchers at The Ohio State University have fabricated the first wearable sensor designed to detect and monitor muscle atrophy. This new study published in the journal IEEE Transactions on Biomedical Engineering suggests that an electromagnetic sensor made out of conductive “e-threads” could be used as an alternative to frequent monitoring using MRI.

Miniscule Robots of Metal and Plastic

A technique enables manufacturing of minuscule robots by interlocking multiple materials in a complex way.

A Soft Robotic Hand Uses AI to Improve Hand Dexterity

A first-of-its-kind robotic glove is lending a “hand” and providing hope to piano players who have suffered a disabling stroke. Developed by researchers from Florida Atlantic University’s College of Engineering and Computer Science, the soft robotic hand exoskeleton uses artificial intelligence to improve hand dexterity.

Circumferential Scissor Spring Enhances Precision in Hand Controllers

Innovators at NASA’s Johnson Space Center have designed a circumferential scissor spring mechanism, that when incorporated into a hand controller, improves the restorative force to a control stick’s neutral position. The design also provides for operation on a more linear portion of the spring’s force deflection curve, yielding better feedback to the user.

Additive Manufacturing Model-Based Process Metrics

Inventors at the NASA Langley Research Center have developed a novel method to model and ingest point-wise process data to evaluate an additive manufacturing build and its file for issues by highlighting potential anomalies or other areas where the build may have issues with fusion of the material.

Using Kirigami to make Ultrastrong, Lightweight Structures

Using kirigami, the ancient Japanese art of folding and cutting paper, MIT researchers have now manufactured a type of high-performance architected material known as a plate lattice, on a much larger scale than scientists have previously been able to achieve by additive fabrication.

Exploring 3D Printing in a Weightless Environment

Recent experiments by a team from the West Virginia University focused on how a weightless microgravity environment affects 3D printing using titania foam, a material with potential applications ranging from UV blocking to water purification. ACS Applied Materials and Interfaces published their findings.

Using Lasers to ‘Heat and Beat’ 3D-Printed Steel to Help Reduce Costs

A new method for metal 3D printing aims to make more efficient use of resources by allowing structural modifications to be “programmed” into metal alloys during 3D printing, fine-tuning their properties without the “heating and beating” process that’s been in use for thousands of years.

Computing Breakthrough: First Logical Quantum Processor

Harvard researchers have realized a key milestone in the quest for stable, scalable quantum computing, an ultra-high-speed technology that will enable game-changing advances in a variety of fields, including medicine, science, and finance.

Automated Tow/Tape Placement System

NASA’s Langley Research Center has developed a simplified, tool-less automated tow/tape placement (ATP) system. This invention enables several benefits that mitigate limitations associated with conventional ATP systems. Read on to learn more.

A Lightweight Material Stronger than Steel

Scientists at the Columbia University, University of Connecticut, and the U.S. Department of Energy’s (DOE) Brookhaven National Laboratory were able to fabricate a pure form of glass and coat specialized pieces of DNA with it to create a material that was not only stronger than steel, but incredibly lightweight.

Buzzing Loop-Current Leads to Break in Quantum Matter

A series of buzzing “loop-currents” could explain a recently discovered, never-before-seen phenomenon in a type of quantum material. The quantum material is known by the chemical formula Mn 3Si2Te6, but it’s safe to call it “honeycomb.” Read on to learn more.

Scaling Up Nano for Sustainable Manufacturing

Developed by a team led by Lawrence Berkeley National Laboratory, a self-assembling nanosheet could significantly extend the shelf life of consumer products. And because the new material is recyclable, it could also enable a sustainable manufacturing approach that keeps single-use packaging and electronics out of landfills.

New Ultra-Strong Material for Microchip Sensors

Researchers have unveiled a remarkable new material with potential to impact the world of material science: amorphous silicon carbide (a-SiC). Beyond its exceptional strength, this material demonstrates mechanical properties crucial for vibration isolation on a microchip. It is therefore particularly suitable for making ultra-sensitive microchip sensors.

Highest-Resolution Single-Photon Superconducting Camera

The NIST camera is made up of grids of ultrathin electrical wires, cooled to near absolute zero, in which current moves with no resistance until a wire is struck by a photon. In these superconducting-nanowire cameras, the energy imparted by even a single photon can be detected because it shuts down the superconductivity at a particular location (pixel) on the grid. Combining all the locations and intensities of all the photons makes up an image.

High-Brightness Source of Coherent Light Spanning from the UV to THz

An international team of researchers reports on a compact high-brightness mid-IR-driven source combining a gas-filled anti-resonant-ring photonic crystal fiber with a novel nonlinear-crystal. The tabletop source provides a seven-octave coherent spectrum from 340 nm–40,000 nm with spectral brightness 2–5 orders of magnitude higher than one of the brightest synchrotron facilities.

AI-Powered Self-Driving Microscopy Technique

Researchers at the U.S. Department of Energy’s (DOE) Argonne National Laboratory have developed an autonomous, or self-driving, microscopy technique. It uses AI to selectively target points of interest for scanning. Read on to learn more.

Next-Generation Flow Battery Design

A research team from the Department of Energy’s Pacific Northwest National Laboratory reports that the flow battery, a design optimized for electrical grid energy storage, maintained its capacity to store and release energy for more than a year of continuous charge and discharge.