Materials & Manufacturing

Novel Flexible Terahertz Camera Can Inspect Objects with Diverse Shapes

A team of researchers from Tokyo Tech, led by Associate Professor Yukio Kawano, has designed a flexible and free-standing THz sensor array that can be used to image blind ends of irregularly shaped objects. Read on to learn more about it.

Nanoparticles-Based Wearable Biosensors

A team of Caltech engineers has developed a technique for inkjet printing arrays of special nanoparticles that enables the mass production of long-lasting wearable sweat sensors. These sensors could be used to monitor a variety of biomarkers, such as vitamins, hormones, metabolites, and medications, in real time. Read on to learn more.

Low-Cost Technology for Detecting, Measuring Lead Concentrations in Water

Engineers at MIT, Nanyang Technological University, and several companies have developed a compact and inexpensive technology for detecting and measuring lead concentrations in water, potentially enabling a significant advance in tackling this persistent global health issue. Read on to learn more.

Sensitive Yet Tough Photonic Devices Are Now a Reality

Engineers at the University of California San Diego have achieved a long-sought milestone in photonics: creating tiny optical devices that are both highly sensitive and durable — two qualities that have long been considered fundamentally incompatible. Read on to learn more.

A One-Piece Liquid Rocket Thrust Chamber Assembly

NASA researchers are eliminating complex joints by manufacturing a 1-piece TCA utilizing 3D printing and large-scale additive manufacturing technologies to directly deposit the nozzle onto the combustion chamber. And, by replacing a traditional solid metal jacket with a composite overwrap for support, the overall weight is reduced by over 40 percent. Read on to learn more.

Diversifying the Supply Chain for Producing Large-Scale Metal Parts

Researchers at the Department of Energy’s Oak Ridge National Laboratory are using advanced manufacturing techniques to revitalize the domestic production of very large metal parts that weigh at least 10,000 pounds each and are necessary for a variety of industries, including clean energy. Read on to learn more.

3D Printing Self-Heating Microfluidic Devices

MIT researchers have used 3D printing to produce self-heating microfluidic devices, demonstrating a technique which could someday be used to rapidly create cheap, yet accurate, tools to detect a host of diseases. Read on to learn more.

Twisted Moiré Photonic Crystals

Researchers have developed an on-chip twisted moiré photonic crystal sensor that uses MEMS technology to control the gap and angle between the crystal layers in real time. The sensor can detect and collect detailed polarization and wavelength information simultaneously. Read on to learn more.

Advanced Thermal Inspection with Pulsed Light Emitting Diodes (PLED) Technology

Engineers at NASA Langley Research Center have developed a cutting-edge thermal inspection technology that enhances defect detection on low-emissivity surfaces by eliminating false readings caused by infrared reflections. Read on to learn more.

Thin Film Sensor for Ultra High-Temp Measurement

Innovators at NASA Johnson Space Center have developed a thin film sensor that measures temperatures up to 1200 °F, and whose prototype successor may achieve measurements up to ~3000 °F — which was the surface temperature of the Space Shuttle during its atmospheric reentry. Read on to learn more.

How ISS Will Be Evaluating Photovoltaic Materials

Solar cells account for approximately six percent of the electricity used on Earth; however, in space, they play a significantly larger role, with nearly all satellites relying on advanced solar cells for their power. That’s why Georgia Tech researchers will soon be sending 18 photovoltaic cells to the International Space Station (ISS) for a study of how space conditions affect the devices’ operation over time. Read on to learn more.

Spray Drying Tech Used in Instant Coffee Applied to High-Capacity Battery Production

The Korea Electrotechnology Research Institute (KERI) and the Korea Institute of Materials Science have jointly developed spray drying technology-based high-performance dry electrode manufacturing technology for the realization of high-capacity secondary batteries. Read on to learn more.

Diagnosing a Dud May Lead to a Better Battery

A team of chemists led by Feng Lin and Louis Madsen found a way to see into battery interfaces, which are tight, tricky spots buried deep inside the cell. Read on to learn what this means.

Electronics-Free 3D-Printed Robots

Imagine a robot that can walk, without electronics, and only with the addition of a cartridge of compressed gas, right off the 3D printer. It can also be printed in one go, from one material. That is exactly what roboticists have achieved in robots developed by the Bioinspired Robotics Laboratory at the University of California San Diego. Read on to learn more.

Nanofibers Yield Stronger, Tougher Carbon Fiber Composites

Researchers at the U.S. Department of Energy (DOE)’s Oak Ridge National Laboratory (ORNL) have developed an innovative new technique using carbon nanofibers to enhance binding in carbon fiber and other fiber-reinforced polymer composites — an advance likely to improve structural materials for automobiles, airplanes and other applications that require lightweight and strong materials.

Ferroelectric Material Adapts to Light Stimuli by Reorganizing Atomic Connectivity

With this groundbreaking discovery of time-dependent changes in networked nanodomains, developers are on the path to building adaptive networks for information storage and processing. Read on to learn more.

Developing Durable Solar Panels Without Silicon

Using a new technology, Juan-Pablo Correa-Baena's lab has found a way to stabilize perovskite solar cells, which are built like a battery. Read on to learn more.

Capturing Water from Thin Air

Engineers from Australia and China have invented a sponge-like device that captures water from thin air and then releases it in a cup using the sun’s energy, even in low humidity where other technologies such as fog harvesting and radiative cooling have struggled. Read on to learn more.

A Path to Safer, High-Energy Electric Vehicle Batteries

This research has far-reaching implications, offering a path to safer, more efficient batteries that can support the growing demand for electric vehicles. As the world moves towards cleaner energy solutions, these advancements are crucial for making EVs more viable and attractive for consumers. Read on to learn more.

Researchers Develop Efficient Lithium Extraction Method, Setting Stage for Sustainable EV Battery Supply Chains

In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry. Read on to learn more about it.

Leading the Charge to Better Batteries

A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.

A Successful Catalyst Design for Advanced Zinc-Iodine Batteries

Aqueous zinc-ion batteries have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Read on to learn how a research team addressed the existing issues in Zn-I2 batteries.

Better Texture for Better Batteries

To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.

Ultra-Sensitive Sensor with Gold Nanoparticle Array

Researchers have developed a new type of sensor platform using a gold nanoparticle array. The sensor is made up of a series of gold disk-shaped nanoparticles on a glass slide. When an infrared laser is pointed at a precise arrangement of the particles, they start to emit unusual amounts of ultraviolet light. Read on to learn more.

Fast-Charging, Long-Running, Bendable Supercapacitor

This technology has potential as a portable power supply in several applications, including electric vehicles, cellphones, and wearable technology.

Single-Step 3D-Printing Process to Build Robots

The piezoelectric “meta-bot” is capable of propulsion, movement, sensing, and decision-making.

Soft Sensing, Self-Healing Materials for Robotic Hands and Arms

These materials can detect when they are damaged, take the necessary steps to temporarily heal themselves, and then resume work.

Carbon Fiber-Carbon Nanotube Yarn Hybrid Reinforcement

Innovators at the NASA Glenn Research Center have developed a toughened hybrid reinforcement material made from carbon fiber and carbon nanotube (CNT) yarn for use in polymer matrix composites (PMCs). The new material improves toughness and damping properties of PMCs, enhancing impact resistance, fatigue life, as well as structural longevity. Read on to learn more.

A New Method to Design Better Metallic Materials

In a new study, researchers from the University of Illinois Urbana-Champaign reported that automated high-resolution electron imaging can capture the nanoscale deformation events that lead to metal failure and breakage at the origin of metal failure. Read on to learn more.